fix(daemon): stop restarting config-error gateways

[ymote]

Summary

• Classifies missing-env startup failures as non-retryable configuration_error states keyed by profile.
• Skips fallback and watchdog auto-restarts while a profile is in configuration error, and suppresses profile-down health alerts for that state.
• Surfaces configuration_error, error text, and error timestamp through process status responses and dashboard profile/gateway badges.
• Refreshed from current origin/main with only the Daemon: auto-restart loops forever on env-var-missing config failure #907 daemon/dashboard files; no generated artifacts are included.

Closes #907

Validation

• Base: origin/main at 1df02bd3975a66b232ae1a5c62ddf48297f88317
• Head: b81c230def16f8ac89667afb8a7f2902c3b0d1d5
• git diff --check --cached passed before commit
• rustfmt --check crates/octos-cli/src/api/auth_handlers.rs crates/octos-cli/src/monitor.rs crates/octos-cli/src/process_manager.rs passed
• cargo fmt --all -- --check passed
• git ls-files --others --exclude-standard was empty
• CARGO_TARGET_DIR=/private/tmp/octos-1225-refresh-target CARGO_INCREMENTAL=0 CARGO_PROFILE_DEV_DEBUG=0 cargo test -p octos-cli --features api configuration_error -- --nocapture passed: 4 passed
• CARGO_TARGET_DIR=/private/tmp/octos-1225-refresh-target CARGO_INCREMENTAL=0 CARGO_PROFILE_DEV_DEBUG=0 cargo test -p octos-cli --features api process_manager::tests:: -- --nocapture passed: 39 passed
• CARGO_TARGET_DIR=/private/tmp/octos-1225-refresh-target CARGO_INCREMENTAL=0 CARGO_PROFILE_DEV_DEBUG=0 cargo clippy --workspace --all-targets -- -D warnings passed
• NPM_CONFIG_CACHE=/private/tmp/octos-npm-cache-1225-refresh npm --prefix dashboard ci passed; npm audit reports existing 3 vulnerabilities
• npm --prefix dashboard run typecheck passed
• npm --prefix dashboard run test passed: 6 files, 32 tests
• VITE_OUT_DIR=/private/tmp/octos-1225-dashboard-dist npm --prefix dashboard run build passed
• GitHub CI passed: dashboard, reject blocked author/committer emails, swarm-app, typos, check, test-octos-agent (lib), test-octos-agent (integration), test-octos-cli, check-matrix

Merge Status

• MERGEABLE / BLOCKED with REVIEW_REQUIRED.

[ymote]

Validation evidence for #1225 against current main.

Scope checked:

• Missing-env startup output is classified as a non-transient configuration error and extracts WISEMODEL_API_KEY.
• Stored configuration errors include a timestamp and surface through status() / all_statuses() as status: "configuration_error" with the error message.
• Auto-restart and monitor paths check stored configuration errors and skip restart loops until the profile is started/reloaded again.
• Dashboard ProcessStatus typing, StatusBadge, ProfileCard, GatewayControls, and profile home display/handle the configuration-error state and message.

SHAs:

• current main: 1fb4c88e020242d82cee245b331798ed6dc551e7
• PR head: bb78f511379f2a45bf7d98fb8cf9489f9e459c1a
• local rehearsal merge: 0da8429f38880a6a49b4ab5bae16f9e3dcba85cb

Environment:

• rustc 1.95.0 (59807616e 2026-04-14)
• cargo 1.95.0 (f2d3ce0bd 2026-03-21)
• node v24.10.0
• npm 11.6.0
• Darwin 25.5.0 arm64

Commands run:

• git diff --check origin/main...HEAD passed.
• rustfmt --check crates/octos-cli/src/api/auth_handlers.rs crates/octos-cli/src/monitor.rs crates/octos-cli/src/process_manager.rs passed.
• CARGO_TARGET_DIR=/private/tmp/octos-1225-current-1fb4-test-target CARGO_INCREMENTAL=0 cargo test -p octos-cli --features api configuration_error -- --nocapture passed: 4 passed.
• CARGO_TARGET_DIR=/private/tmp/octos-1225-current-1fb4-test-target CARGO_INCREMENTAL=0 cargo test -p octos-cli --features api process_manager::tests:: -- --nocapture passed: 39 passed.
• CARGO_TARGET_DIR=/private/tmp/octos-1225-current-1fb4-test-target CARGO_INCREMENTAL=0 cargo check -p octos-cli --features api passed.
• CARGO_TARGET_DIR=/private/tmp/octos-1225-current-1fb4-test-target CARGO_INCREMENTAL=0 cargo clippy -p octos-cli --features api --lib --no-deps exited 0; current warning-level clippy output remains non-fatal.
• npm --prefix dashboard ci passed; npm audit reported 20 vulnerabilities.
• npm --prefix dashboard run typecheck passed.
• VITE_OUT_DIR=/private/tmp/octos-1225-dashboard-dist npm --prefix dashboard run build passed.
• git status --short --branch in the rehearsal clone was clean apart from ## main...origin/main [ahead 2]; no untracked files.

Artifacts:

• Cargo target dir: /private/tmp/octos-1225-current-1fb4-test-target
• Dashboard build dir: /private/tmp/octos-1225-dashboard-dist
• No generated artifacts were left untracked in the clone.

Remaining gaps / gates:

• cargo fmt --all -- --check still fails on current-main files outside this PR diff: crates/octos-agent/src/agent/loop_runner.rs, crates/octos-agent/src/loop_detect.rs, and crates/octos-cli/src/api/ui_protocol_ledger.rs.
• I found no dedicated dashboard test matching configuration_error / config-error UI; dashboard coverage here is typecheck, production build, and code inspection.
• GitHub still reports mergeable: MERGEABLE, mergeStateStatus: BLOCKED, reviewDecision: REVIEW_REQUIRED; merge is branch-protection blocked until required review lands.

[ymote]

Refreshed this #907 closure PR onto current origin/main.

Evidence:

• base: 4b6d7218b14e91ece68ecde1ca10216975baea58
• head: d84e99501c1934a6da9f630da4b6721134f371e3
• isolated checkout: /Users/yuechen/home/octos/target/octos-1225-refresh-current-xTdhIt/octos
• dashboard build output: /private/tmp/octos-1225-dashboard-dist
• diff shape: daemon configuration-error classification/status surfacing, dashboard status badges/typing, and shared current-main fmt/clippy cleanup; no generated artifacts
• local validation passed:
  • git diff --check origin/main...HEAD
  • cargo fmt --all -- --check
  • git ls-files --others --exclude-standard (empty)
  • CARGO_TARGET_DIR=/private/tmp/octos-1225-current-target CARGO_INCREMENTAL=0 CARGO_PROFILE_DEV_DEBUG=0 cargo test -p octos-cli --features api configuration_error -- --nocapture (4 passed)
  • CARGO_TARGET_DIR=/private/tmp/octos-1225-current-target CARGO_INCREMENTAL=0 CARGO_PROFILE_DEV_DEBUG=0 cargo test -p octos-cli --features api process_manager::tests:: -- --nocapture (39 passed)
  • CARGO_TARGET_DIR=/private/tmp/octos-1225-current-target CARGO_INCREMENTAL=0 CARGO_PROFILE_DEV_DEBUG=0 cargo clippy --workspace --all-targets -- -D warnings
  • npm --prefix dashboard ci (passed; npm audit reports existing 20 vulnerabilities)
  • npm --prefix dashboard run typecheck
  • npm --prefix dashboard run test (3 files, 19 tests)
  • VITE_OUT_DIR=/private/tmp/octos-1225-dashboard-dist npm --prefix dashboard run build

The PR still carries Closes #907; closure should happen through merge after required review and refreshed CI.

[ymote]

Refreshed CI is green at head d84e99501c1934a6da9f630da4b6721134f371e3 on base 4b6d7218b14e91ece68ecde1ca10216975baea58.

Required jobs succeeded: dashboard, reject blocked author/committer emails, swarm-app, typos, check, test-octos-agent (lib), test-octos-agent (integration), test-octos-cli, and check-matrix. Conditional platform/package/e2e/security jobs were skipped by workflow conditions.

Merge remains blocked only by required review (mergeable=MERGEABLE, mergeStateStatus=BLOCKED, reviewDecision=REVIEW_REQUIRED). The PR still carries Closes #907, so #907 should close automatically after review and merge.